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Curing Bladder
The Curing Bladder is made of butyl rubber compound with ultra-high thermal conductivity. In order to ensure the best vulcanization capsule performance, the following factors should be considered in any case
Technical Support
If necessary, Vulcanization Experts are ready to visit your company to discuss regarding relative issues
Other problems that are helpful to tire vulcanization capsule can be found out and improved together
Improve the setting of tire vulcanizer (vacuum, pressure, stage) and optimize the use of Curing Bladder
The Production Process
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The Process Flow
Production Capacity
| Model | Type | Capacity (now) | Capacity (after addition) |
| Injection vulcanizing machine (11,400cc/20,000cc) | PCR,LTR | 30,000/ Mon | 50,000/ Mon |
| Injection vulcanizing machine (32,000cc) | TBR | 2,000/Mon | 5,000/Mon |
Performance parameters of high-performance vulcanized capsules
BOM(Bag-O-Matic) PC / LT Tire vulcanizing machine
| Capsule code | Applicable tire specifications | Outside diameter | Total height | Clamp flange Canon | Clamp flange height | Clamp flange width | Section of the perimeter | The thickness of the neck | In the middle of the thickness of the | Decorative pattern |
| DB(㎜) | HB(㎜) | dB(㎜) | a(㎜) | b(㎜) | Lb(㎜) | n(㎜) | c(㎜) | form | ||
| JS1240 | 500R12 | 350 | 299 | 200 | 20 | 12 | 356 | 8 | 4 | Plain |
| JS0140 | 155/65R13 | 425 | 270 | 228 | 24 | 12 | 336 | 8 | 4 | Plain |
| JS0240 | 155R13 | 350 | 306 | 228 | 24 | 12 | 351 | 8 | 4.2 | Plain |
| JS0340A | 175/70R14 165R14 | 450 | 298 | 228 | 24 | 12 | 381 | 8 | 4 | Pebbles |
| JS0440 | 195/60R14 185R14 | 484 | 318 | 228 | 24 | 12 | 423 | 8 | 4 | Plain |
| JS1342 | 165/70R13 | 434 | 284 | 228 | 24 | 12 | 358 | 8 | 4.2 | Plain |
| JS0550 | 185/60R15 | 470 | 300 | 276 | 23 | 12.5 | 369 | 8 | 5 | Pebbles |
| JS0550B | 175/65R15 | 470 | 300 | 276 | 23 | 12.5 | 369 | 8 | 4 | Pebbles |
| JS0640A | 195/65R15 195/70R15 | 486 | 330 | 276 | 23 | 12.5 | 401 | 8 | 4 | Pebbles |
| JS0750A | 195/60R16 195R15 | 500 | 339 | 276 | 23 | 12.5 | 433 | 8 | 5 | Pebbles |
| JS0850 | 215/65R16 215/75R15 | 506 | 384 | 276 | 23 | 12.5 | 468 | 8 | 5 | Pebbles |
| JS0950 | 245/70R16 215/70R16 | 486 | 415 | 276 | 23 | 12.5 | 509 | 8 | 5 | Pebbles |
| JS1045A | 215/55R17 | 560 | 307 | 300 | 25 | 14.2 | 448 | 8 | 4.5 | Pebbles |
| JS1145A | 215/45R17 235/40R18 | 525 | 307 | 300 | 25 | 14.2 | 407 | 8 | 4.5 | Pebbles |
| JS1345 | 265/65R17 | 606 | 343 | 300 | 25 | 14.2 | 523 | 8 | 4.5 | Pebbles |
| JS1445 | 265/65R17 | 626 | 367 | 300 | 25 | 14.2 | 565 | 8 | 5 | Pebbles |
| JS1545 | 225/55R18 | 580 | 330 | 300 | 25 | 14.2 | 484 | 8 | 4.5 | Pebbles |
| JS1645 | 235/35R19 | 540 | 301 | 350 | 25 | 14.2 | 371 | 8 | 4.5 | Pebbles |
| JS1745 | 265/50R20 | 665 | 331 | 350 | 25 | 14.2 | 521 | 8 | 5 | Pebbles |
| JS1850 | 275/45R20 | 670 | 355 | 350 | 25 | 14.2 | 555 | 8 | 5.5 | Pebbles |
| JS1945 | 245/50R20 | 625 | 320 | 350 | 25 | 14.2 | 477 | 8 | 5 | Pebbles |
| JS2045 | 245/40R19 | 550 | 320 | 350 | 25 | 14.2 | 404 | 8 | 4.5 | Pebbles |
| JBR16-03(A) | 8.25R16 | 625 | 378 | 310 | 21 | 13 | 523 | 8 | 6 | Pebbles |
| JBR16-03(B) | 8.25R16 | 600 | 464 | 310 | 21 | 13 | 561 | 8 | 6 | Pebbles |
| JYBD0250 | 265/75R16 | 540 | 422 | 276 | 23 | 12.5 | 570 | 8 | 5 | Pebbles |
| SR18-02 | 265/30R19 | 525 | 395 | 353 | 12.8 | 8.1 | 339 | 7.7 | 5 | Pebbles |
| JS2750 | 215/55R16 | 540 | 323 | 276 | 23 | 12.5 | 455 | 8 | 5 | Pebbles |
| JS2850 | 255/55R19 | 592 | 398 | 350 | 25 | 14.2 | 524 | 8 | 5 | Pebbles |
| JS4001 | T125/70R16 | 415 | 258 | 276 | 23 | 12.5 | 303 | 8 | 4 | Plain |
| JS4002 | 135R13 | 350 | 267 | 228 | 24 | 12 | 312 | 8 | 4 | Pebbles |
| JS4003 | 145R12 | 338 | 274 | 200 | 20 | 12 | 333 | 8 | 4 | Plain |
| JS4004 | 155R12 | 348 | 306 | 200 | 20 | 12 | 364 | 8 | 4 | Plain |
| JS4005 | 195/65R15 | 428 | 326 | 276 | 23 | 12.5 | 375 | 8 | 4 | Plain |
| JS4006 | 185/65R14 | 348 | 350 | 228 | 24 | 12 | 390 | 8 | 4 | Plain |
| JS4007 | 175R13 | 390 | 349 | 228 | 24 | 12 | 396 | 8 | 4 | Plain |
| JS4009 | 185R14 | 400 | 363 | 228 | 24 | 12 | 426 | 8 | 4 | Sand |
| JS4010 | 215/75R14 | 400 | 428 | 228 | 24 | 12 | 476 | 8 | 4 | Plain |
| JS4011 | 155R13 | 394 | 252 | 200 | 20 | 12 | 331 | 8 | 4 | Pebbles |
| JS4012 | 155/70R13 | 412 | 238 | 228 | 24 | 12 | 310 | 8 | 4 | Pebbles |
| JS4013 | 195/65R15 | 490 | 320 | 276 | 23 | 12.5 | 394 | 8 | 4 | Pebbles |
| JS4014 | T125/70R16 | 464 | 258 | 276 | 23 | 12.5 | 340 | 8 | 4 | Pebbles |
| JS4015 | T125/70R16 | 464 | 235 | 276 | 23 | 12.5 | 317 | 8 | 4 | Pebbles |
| JS4016 | 235/50R18 245/40R19 | 565 | 333 | 350 | 25 | 14.2 | 427 | 8 | 4 | Pebbles |
| JS4501 | 205/40R17 | 484 | 307 | 300 | 25 | 14.2 | 370 | 8 | 4.5 | Plain |
| JS4502 | 185/65R14 | 462 | 284 | 228 | 24 | 12 | 404 | 8 | 4.5 | Pebbles |
| JS4503 | T145/80R18 | 490 | 299 | 300 | 25 | 14.2 | 375 | 8 | 4.5 | Pebbles |
| JS4504 | T125/70R18 | 464 | 247 | 300 | 25 | 14.2 | 322 | 8 | 4.5 | Pebbles |
| JS4505 | T125/70R19 | 492 | 281 | 350 | 25 | 14.2 | 317 | 8 | 4.5 | Pebbles |
| JS4506 | 235/55R19 | 598 | 343 | 350 | 25 | 14.2 | 468 | 8 | 4.5 | Pebbles |
| JS4507 | 225/40R18 | 525 | 322 | 300 | 25 | 14.2 | 434 | 8 | 4.5 | Pebbles |
| JS4508 | 195/65R15 | 493 | 333 | 276 | 23 | 12.5 | 415 | 8 | 4.5 | Pebbles |
| JS4509 | 245/50R18 | 555 | 361 | 300 | 25 | 14.2 | 477 | 8 | 4.5 | Pebbles |
| JS4510 | 305/25R20 | 560 | 376 | 350 | 25 | 14.2 | 503 | 8 | 4.5 | Pebbles |
| JS4511 | 235/55R17 | 580 | 330 | 300 | 25 | 14.2 | 484 | 8 | 4.5 | Pebbles |
| JS4512 | 285/30R18 | 530 | 355 | 300 | 25 | 14.2 | 495 | 8 | 4.5 | Pebbles |
| JS4513 | 235/45R17 | 528 | 322 | 300 | 25 | 14.2 | 434 | 8 | 4.5 | Pebbles |
| JS4514 | 225/45R17 | 530 | 292 | 300 | 25 | 14.2 | 415 | 8 | 4.5 | Pebbles |
| JS4515 | 245/45R18 | 560 | 307 | 300 | 25 | 14.2 | 476 | 8 | 4.5 | Pebbles |
| JS4516 | 235/50R18 | 580 | 330 | 300 | 25 | 14.2 | 512 | 8 | 4.5 | Pebbles |
| JS4517 | 165/60R20 | 524 | 320 | 350 | 25 | 14.2 | 377 | 8 | 4.5 | Pebbles |
| JS4518 | 300/680R18 | 558 | 390 | 300 | 25 | 14.2 | 543.6 | 8 | 4.5 | Pebbles |
| JS4519 | 280/650R18 | 560 | 365 | 300 | 25 | 14.2 | 501.6 | 8 | 4.5 | Pebbles |
| JS4520 | 265/25R20 | 545 | 360 | 350 | 25 | 14.2 | 440.1 | 8 | 4.5 | Pebbles |
| JS4521 | 265/25R20 | 545 | 360 | 350 | 25 | 14.2 | 440.1 | 8 | 4.5 | Pebbles |
| JS4522 | 265/45R20 | 618 | 335 | 350 | 25 | 14.2 | 511.8 | 8 | 4.5 | Advanced |
| JS5002 | T145/80R16 | 442 | 300 | 276 | 23 | 12.5 | 353 | 8 | 5 | Sand |
| JS5003 | 215/75R15 | 423 | 380 | 276 | 23 | 12.5 | 422 | 8 | 5 | Plain |
| JS5005 | 235/85R16 | 500 | 481 | 276 | 23 | 12.5 | 543 | 8 | 5 | Plain |
| JS5006 | 265/70R15 | 560 | 421 | 276 | 23 | 12.5 | 538 | 8 | 5 | Pebbles |
| JS5007 | 275/45R20Y | 658 | 339 | 350 | 25 | 14.2 | 521 | 8 | 5 | Plain |
| JS5009 | T225/60R16 | 554 | 396 | 276 | 23 | 12.5 | 490 | 8 | 5 | Plain |
| JS5012 | 215/55R16 | 525 | 323 | 276 | 23 | 12.5 | 470 | 8 | 5 | Pebbles |
| JS6001 | 215/75R17.5 | 530 | 390 | 300 | 25 | 14.2 | 471 | 8 | 6 | Advanced |
| JS7001 | 175/75R16 | 398 | 358 | 276 | 23 | 12.5 | 399 | 8 | 7 | Plain |
| JS7002 | 215/75R15 | 432 | 383 | 276 | 23 | 12.5 | 431 | 8 | 7 | Plain |
| JS7003 | 235/75R15 | 450 | 439 | 276 | 23 | 12.5 | 489 | 8 | 7 | Pebbles |
| JS7004 | 235/65R17 225/80R17.5 | 466 | 436 | 300 | 25 | 14.2 | 494 | 8 | 7 | Plain |
| JS7005 | 31*10.50R15245/70R19.5 | 480 | 484 | 276 | 23 | 12.5 | 541 | 8 | 7 | Pebbles |
| JS7006 | 275/65R18 | 502 | 502 | 300 | 25 | 14.2 | 584 | 8 | 7 | Pebbles |
| JS7007 | 295/75R16 | 518 | 520 | 276 | 23 | 12.5 | 617 | 8 | 7 | Pebbles |
| JS7008 | 325/60R18 | 528 | 548 | 300 | 25 | 14.2 | 636 | 8 | 7 | Pebbles |
| JS7009 | 235/75R17.5 | 480 | 506 | 300 | 25 | 14.2 | 560 | 8 | 7 | Pebbles |
BOM(Bag-O-Matic) TB Tire vulcanizing machine
| Capsule code | Applicable tire specifications | Outside diameter | Total height | Clamp flange Canon | Clamp flange height | Clamp flange width | Section of the perimeter | The thickness of the neck | In the middle of the thickness of the | Decorative pattern |
| DB(㎜) | HB(㎜) | dB(㎜) | a(㎜) | b(㎜) | Lb(㎜) | n(㎜) | c(㎜) | form | ||
| JS2150 | 255/45R20 | 620 | 361 | 410 | 25 | 14.2 | 455 | 8 | 5 | Pebbles |
| JS2445 | 275/45R20 | 680 | 370 | 410 | 25 | 14.2 | 542 | 8 | 4.5 | Pebbles |
| JS2545 | 235/55R19 | 570 | 346 | 410 | 25 | 14.2 | 407 | 8 | 4.5 | Pebbles |
| JS2645 | 255/50R20 | 630 | 370 | 410 | 25 | 14.2 | 491 | 8 | 4.5 | Pebbles |
| JBR20-05 | 1100/1200R20 | 850 | 540 | 380 | 24 | 14 | 718 | 12 | 7.5 | Sand |
| JBR20-08 | 10001100R20 | 830 | 470 | 380 | 24 | 14 | 642 | 11.7 | 7.5 | Sand |
| JS2945 | 255/45R19 | 580 | 376 | 383 | 18.5 | 12.5 | 470 | 8 | 4.5 | Pebbles |
| JS5008 | 265/45R21 | 640 | 400 | 410 | 24 | 12 | 494 | 7 | 5 | Pebbles |
| JS5010 | 265/45R21 | 690 | 394 | 410 | 24 | 12 | 546 | 7 | 5 | Pebbles |
| JS5011 | 255/35R22 | 594 | 346 | 410 | 24 | 12 | 468 | 7 | 5 | Pebbles |
| JS6501 | 245/70R19.5 | 620 | 395 | 356 | 27 | 13 | 511 | 14 | 6.5 | Advanced |
| JS7010 | 305/70R19.5 | 630 | 490 | 356 | 27 | 13 | 590 | 14 | 7 | Advanced |
| JS7201 | 1200R20 | 810 | 526 | 384 | 27 | 13 | 744 | 15 | 7.2 | Advanced |
| JS7502 | 1200R20 | 800 | 510 | 384 | 27 | 13 | 714 | 14 | 7.5 | Advanced |
| JS7503 | 8R22.5 | 645 | 429 | 384 | 27 | 13 | 529 | 15 | 7.5 | Advanced |
| JS7504 | 9R22.5 | 680 | 440 | 384 | 27 | 13 | 559 | 15 | 7.5 | Advanced |
| JS7505 | 11R22.5 | 740 | 470 | 384 | 27 | 13 | 634 | 14 | 7.5 | Advanced |
| JS7506 | 295/80R22.5 | 810 | 540 | 384 | 27 | 13 | 735 | 15 | 7.5 | Advanced |
| JS7507 | 385/55R22.5 | 820 | 490 | 436 | 27 | 13 | 677 | 14 | 7.5 | Advanced |
| JS7508 | 1200R24 | 905 | 510 | 488 | 27 | 13 | 739 | 14 | 7.5 | Big gravel |
| JS7801 | 1100R20 11R22.5 | 750 | 530 | 384 | 27 | 13 | 699 | 15 | 7.8 | Advanced |
| JS8001 | 385/65R22.5 | 790 | 620 | 436 | 27 | 13 | 764 | 14 | 8 | Advanced |
| JS9001 | 255/70R22.5 | 542 | 496 | 384 | 27 | 13 | 554 | 15 | 9 | Plain |
| JS9002 | 1000R20 | 606 | 564 | 384 | 27 | 13 | 644 | 15 | 10 | Plain |
| JS9003 | 11R24.5 | 713 | 566 | 436 | 27 | 13 | 648 | 15 | 9 | Plain |
| JS9004 | 1100R20 | 770 | 490 | 384 | 27 | 13 | 676 | 14 | 7.5 | Advanced |
| JS9005 | 1100R20 | 810 | 500 | 384 | 27 | 13 | 694 | 15 | 7.5 | Advanced |
| JS1001 | 245/70R19.5 | 484 | 456 | 356 | 27 | 13 | 494 | 15 | 9 | Plain |
| JS1003 | 1100R20 | 618 | 594 | 384 | 27 | 13 | 676 | 15 | 10 | Plain |
| JS1004 | 1200R20 | 642 | 620 | 384 | 27 | 13 | 708 | 15 | 10 | Plain |
| JS1201 | 16.00-24 | 702 | 666 | 436 | 27 | 13 | 756 | 15 | 12 | Plain |
| HS9401 | 14.00-24 16.00-24 | 670 | 650 | 467 | 25.4 | 15 | 706 | 15.4 | 9.4 | Advanced |
BOM(Bag-O-Matic) TB Tire vulcanizing machine
| Capsule code | Applicable tire specifications | Outside diameter | Total height | Clamp flange Canon | Clamp flange height | Clamp flange width | Section of the perimeter | The thickness of the neck | In the middle of the thickness of the | Decorative pattern |
| DB(㎜) | HB(㎜) | dB(㎜) | a(㎜) | b(㎜) | Lb(㎜) | n(㎜) | c(㎜) | 形式 | ||
| JS7005 | 245/70R19.5 | 480 | 484 | 276 | 23 | 12.5 | 541 | 8 | 7 | Pebbles |
| JS1001 | 245/70R19.5 | 484 | 456 | 356 | 27 | 13 | 494 | 15 | 9 | Plain |
| JS9001 | 255/70R22.5 | 542 | 496 | 384 | 27 | 13 | 554 | 15 | 9 | Plain |
| JS1004 | 1200R20 | 642 | 620 | 384 | 27 | 13 | 708 | 15 | 10 | Plain |
Refurbishing Tire Vulcanizing Machine
| Capsule code | Applicable tire specifications | Outside diameter | Total height | Clamp flange Canon | Clamp flange height | Clamp flange width | Section of the perimeter | The thickness of the neck | In the middle of the thickness of the | Decorative pattern | Vent line |
| DB(㎜) | HB(㎜) | dB(㎜) | a(㎜) | b(㎜) | Lb(㎜) | n(㎜) | c(㎜) | form | form |
Mixing Rubber
Mixer engineering 1#
Mixer engineering2#
Production Capacity
| Model | Type | Capacity(26Day/Mon) | note |
| 110L mixer Kneader | Product line | 200ton | Match filter line |
| Special line for processing rubber | 250ton | Match filter line | |
| 160L mixer Bunbury | Special line for processing rubber | 700ton | Match filter line |
| 234L 密煉機(jī) Bunbury | 丁基膠專用線 | 1,150ton | Match filter line |
| 270L Intermeshing Bunbury | Special line for processing rubber | 3,000ton | Match filter line |
| Cold feed filter line | Filter wire | 500ton |
| O-ring code | Outer diameter | highly | width | bevel | weight |
| Φd(mm) | H(mm) | L(mm) | A | (gram) | |
| PCR 1# | 58 | 7.3 | 5.5 | R8 | 8 |
| PCR 2# | 140 | 6.9 | 19 | ||
| PCR 3# | 170 | 6 | 8 | R4.5 | 26 |
| PCR 4# | 230 | 6.1 | 25 | ||
| PCR 5# | 220 | 6.9 | 29 | ||
| PCR 11# | 194 | 7 | 26 | ||
| LTR 1# | 76 | 6.1 | 8.8 | - | 13 |
| LTR 2# | 205 | 7.3 | 31 | ||
| LTR 3# | 220 | 7.8 | 38 | ||
| P56 | 68 | 6 | 7 | ||
| P140 | 151 | 6 | 15 | ||
| M2-1 | 105 | 5.7 | 10 | ||
| M 2# | 105 | 6.2 | 5.7 | R3 | 12 |
| M 3# | 121 | 5.8 | 7.3 | R3 | 17 |
- It can be manufactured according to the specifications of the tire vulcanizing machine
Production capacity
| Model | Type | Capacity(26Day/Mon) |
| Plate vulcanizing machine | Sealing ring making | 15,000pc |
| Open the mixer/heating box | Special foam insulation material production | 2,100pc |
Vulcanized capsule injection mold
Manufacture vulcanization capsule injection mold optimized for injection vulcanization machine
- Thickness deformation and rubber property change are minimized during injection
- High rigidity body, can withstand clamping force and injection pressure (prevent mold deformation)
- Best match between tire and vulcanized capsule
Vulcanizing capsule special injection vulcanizing machine
Injection device and hydraulic device for vulcanizing capsule
- High rigidity body improves energy efficiency through the use of variable piston pumps
- Conditions related to injection pressure, temperature and options can be confirmed by opening the screen, and setting errors can be immediately seen
Technical parameters
| project | unit | Vulcanizing machine injection volume | note | ||||
| 7,000cc | 11,400cc | 20,000cc | 32,000cc | ||||
| Clamping system | Clamping force | ton | 700 | 800 | 1500 | 2000 | F(ton)=A(π/4×D2)×P×10-3 |
| ??info.product.size_en_US?? | ㎜ | 1000×1450×50 | 1000×1500×50 | 1,500×1,500×50 | 1,500×1,500×50 | ||
| The piston diameter | ㎜ | 500 | 500 | 730×2 | 730×2 | (D) | |
| The piston stroke | ㎜ | 30 | 30 | 35 | 35 | ||
| Distance between disks | ㎜ | 400-2,000 | 440-2,200 | 550-2,350 | 600-3,500 | Min - Max | |
| Cylindrical interval | ㎜ | 1,200×700 | 1,200×700 | 1,900×1,000 | 1,900×1,000 | ||
| Plate surface bolt hole/countersunk hole | - | M20×D22 | M20×D22 | M24×D26 | M24×D26 | ||
| The injection system | Injection quantity | cc | 7000 | 11400 | 20000 | 32000 | V(cc)=(π/4×ds2×S)×10-3 |
| Injection pressure | ㎏f/? | 700 | 800 | 2000 | 2000 | IP=(Di2-dr2)/ds2×P×2 | |
| Discharge piston diameter | ㎜ | 110 | 135 | 159 | 159 | (ds) | |
| Diameter of injection cylinder | ㎜ | 275 | 310×2 | 390×2 | 390×2 | (Di) | |
| Stroke of injection cylinder | ㎜ | 900 | 900 | 1000 | 910 | (S) | |
| Diameter of piston of injection cylinder | ㎜ | 110 | 130 | 170 | 150 | (dr) | |
| Injection cylinder pressure | ㎏/? | 200 | 210 | 180 | 250 | (P) | |
| Feed system | The screw diameter | ㎜ | 60 | 75 | 60 | 85 | |
| ??info.product.rubberstripsize_en_US?? | ㎜ | 10×60 | 10×60 | 10×60 | (10×60)×2 | ||
| The screw rotation speed | rpm | 0-200 | 0-200 | 0-200 | 0-200 | ||
| power | Motor for oil pressure system | Kw | 37kw | 37kw | 37Kw×2 | 55Kw×2 | |
| Hot kerosene cycle motor | Kw | 0.75×2 | 0.75×2 | 0.75×3 | 0.75×6 | ||
| The system pressure | ㎏/? | 250 | 250 | 250 | 250 | ||
| Fuel tank capacity | L | 600 | 600 | 800 | 1200 | ||
| Appearance of size | Mechanical dimensions (LxWxH) | ㎜ | 5.25×2.30×6.90 | 5.25×2.30×8.25 | 4.62×3.00×10.02 | 5.43×3.15×10.02 | |
| Machine weight | ton | 42 | 56 | 82 | 89 | ||
蘇ICP備2021047211號(hào)-1